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PFC of high power battery chargers

P

Phil Allison

" Jamie Morken"



** **** OFF

YOU STUPID, LYING PRICK





....... Phil
 
L

legg

for a DCM PFC (boost or flyback), if the duty cycle is CONSTANT, you get:


Vin = Vpk*|sin(wt)|

Vin = LpfcdI/dt

DCM so dI = Ipk

dt = Ton


so Ipk = (Vpk*Ton/Lpfc)*|sin(wt)|

voila, the peak current is directly proportional to |sin(wt)|

and the duty cycle doesnt have to vary AT ALL.

a slow feedback loop then varies Ton as a function of output load, to
maintain regulation

The constant duty cycle discontinuous mode only nears unity power
factor at critical conduction, which requires a variable operating
frequency. There are fairly simple dedicated controllers that can do
this by detecting the zero current condition in the flyback period.
This isn't something that a fixed frequency controller or a PIC would
be inherently good at.

The error introduced with fixed frequency might not be large enough to
prevent it's use over a fixed voltage range or unvarying load
conditons.

There are also correction factors that can be introduced in digital
control to minimize the error, while maintaining a fixed frequency.

The ripple in critical conduction oor discontinuous mode has
implications on the size and cost of input filtering, and
semiconductor sizing, as well.

RL
 
T

Terry Given

legg said:
The constant duty cycle discontinuous mode only nears unity power
factor at critical conduction, which requires a variable operating
frequency. There are fairly simple dedicated controllers that can do
this by detecting the zero current condition in the flyback period.
This isn't something that a fixed frequency controller or a PIC would
be inherently good at.

The error introduced with fixed frequency might not be large enough to
prevent it's use over a fixed voltage range or unvarying load
conditons.

There are also correction factors that can be introduced in digital
control to minimize the error, while maintaining a fixed frequency.

The ripple in critical conduction oor discontinuous mode has
implications on the size and cost of input filtering, and
semiconductor sizing, as well.

RL

Hi Rob,

indeed. but for low powers, where the nasty current waveform isnt too
much of a problem, DCM can be cheaper, even with the requisite filtering.

there are also some controllers which maintain critical conduction, thus
giving variable frequency operation.

having a brain in a smps is indeed a wonderful thing. I seriously toyed
with an MSP430 in this particular application, but I have a tight time
frame, and pretty severe budgetary constraints.

Cheers
Terry
 
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