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Electrical conductivity in steel wire ?

G

grumpyoldhori

Could I have some advice please.
I need to get a twelve volt, 1/2 amp supply five
hundred metres up a hill.
I do have a fence a metre high made from wooden posts and
seven runs of Num eight (4 mil) galvanised steel
wire.
Is it feasible to use two of these wires to carry twelve
volts that distance ?
Thank you.


--
 
D

Don Kelly

----------------------------
grumpyoldhori said:
Could I have some advice please.
I need to get a twelve volt, 1/2 amp supply five
hundred metres up a hill.
I do have a fence a metre high made from wooden posts and
seven runs of Num eight (4 mil) galvanised steel
wire.
Is it feasible to use two of these wires to carry twelve
volts that distance ?
Thank you.
-----------------------
If you use # 8 copper, the voltage drop at 1/2 A will be about 1V. However
the resistivity of iron which would be approximately that of steel would be
about 5 times as much giving a 5V drop so for 12V at the sending end, and
1/2 A load, the load voltage would be about 6-7V.
Chances are highly likely that this would not be satisfactory.
 
S

Samuel Chan

500m by steel? Volt Drop in Cu is still a question. Thinking setp up and
step down the voltage in transmission?
 
E

ehsjr

grumpyoldhori said:
Could I have some advice please.
I need to get a twelve volt, 1/2 amp supply five
hundred metres up a hill.
I do have a fence a metre high made from wooden posts and
seven runs of Num eight (4 mil) galvanised steel
wire.
Is it feasible to use two of these wires to carry twelve
volts that distance ?
Thank you.

You have some options open to you, which could be
used in combination.
1) Use all 7 wires - one group of 3 in parallel
for 1 side of the supply, and the remaing 4 in
parallel for the other side of the supply. That
will reduce losses in the wire.
2) Reduce the current drawn by the device(s)
at the top of the hill, if possible.
3) Use higher voltage AC as the source and step it
down, rectify and regulate at the top of the hill.
4) Use batteries at the top of the hill and charge
them from the source at the end at the bottom.
#4 is viable only if the load at the top of the hill
draws current intermittently. Even then, you would
need to determine if on time versus off time allows
the battery to recharge at whatever charge rate the
setup would allow.

Ed
 
D

Dean Hoffman

ehsjr said:
You have some options open to you, which could be
used in combination.
1) Use all 7 wires - one group of 3 in parallel
for 1 side of the supply, and the remaing 4 in
parallel for the other side of the supply. That
will reduce losses in the wire.
2) Reduce the current drawn by the device(s)
at the top of the hill, if possible.
3) Use higher voltage AC as the source and step it
down, rectify and regulate at the top of the hill.
4) Use batteries at the top of the hill and charge
them from the source at the end at the bottom.
#4 is viable only if the load at the top of the hill
draws current intermittently. Even then, you would
need to determine if on time versus off time allows
the battery to recharge at whatever charge rate the
setup would allow.

Ed

What about adding a solar panel to option 4? Solar powered fencers
are getting to be fairly common. Even if the panel can't keep up the
battery wouldn't have to be exchanged as often for a fully charged one.

Dean
 
D

Don Kelly

----------------------------
"Feasible means capable of being used or dealt with successfully.
Successful surely means legal. So no, you cannot use the fence wire
as electrical conductors because it is not legal by the NEC.

Good point.

What's the highest AC voltage that can be used without getting into "code
problems?" Is it 48 VAC? No question that 24 VAC is OK.

It might make good sense to ship up 24/48 volt AC and transform it to DC
at
the load.

You
shall use approved wiring methods or be subjected to a curse from the
electrical devil who appears as the authority having jurisdiction.

If he isn't using the Code, he could try jacking the voltage up and
down and use the steel wire. Maybe, the electric fence idea would
work. It sure would beat buying enough copper wire to go 3200 feet
with the price of copper being so high.
Cheap fence wire insulators and transformers can be purchased at a
food lot store, the kind farmers use. An ignition transformer might
also work.
A used oil burner ignition transformer could raise the voltage to
10,000 volts then at the other end back feed another transformer to
get 120 volts. Then feed the 120 volts into a common Class 2 50 va
bell transformer to get 12 volts. I have never seen this done, and
do not know if it would work.
At 10,000 volts:
Power at 12 volts:
P= EI =12 x 0.5 = 6 watts
At 10,000 volts:
I = P/E = 6 / 10,000 = 0.0006 amperes

VD = VD=2(95.8)(1640)(0.0006)/16512
VD = 0.01 volts
Percent voltage drop = insignificant

I would place signs around the fence warning people, and tell the
inspector that the fence is electrified to keep the wildlife out.
Electric Fences are not covered by the NEC for obvious reasons. The
NEC has a purpose that is the practical safeguarding of persons and
property from the hazards arising from the use of electricity while an
electric fence has the prupose of shocking. When I was an inspector,
the foreman at the Atigun camp for the Trans Alaska Pipeline repair
job in about 1990 asked me about this. They installed an electric
fence around the camp to keep the grizzlies out and he wanted to know
where the code rules were. There are none! Atigun Pass is in the
Brooks Range in Alaska and is a very beautiful place. It is also the
highest point on the pipeline. I flew in there from Fairbanks in a
Cessna 150 with a bush pilot. He couldn't make it over the pass
because of fog so we landed at Chandalar field and I hitch hiked over
to Atigun. Those were the days, my friend, those were the days.


And what are the voltage regulation and exciting current requirements of the
two (or 3) (high impedance) transformers needed as well as leakage on the
crappy little fence insulators? They might be such that the scheme still
wouldn't work. In addition, aren't most electric fences pulsed?
At least 24VAC makes sense from a safety point of view.
 
S

Stephen B.

"Gerald Newton" wrote

.... Read note 2 to Table 11A and
B in Chapter 9 of the NEC quoted below.
This note is based on finding from the original work by Charles
Dalziel, who, by the way, invented the GFCI.
2. For nonsinusoidal ac, Vmax shall not be greater than 42.4 volts
peak. Where wet contact (immersion not included) is likely to occur,
Class 3 wiring methods shall be used or
Vmax shall not be greater than 15 volts for sinusoidal ac and 21.2
volts peak for nonsinusoidal ac.

Why would a square wave be allowed to run at a higher voltage than a
sinusoidal wave?

It seems to me that a true sine wave would have more energy and
potential to do damage than a sin wave.
 
J

James Sweet

Stephen B. said:
"Gerald Newton" wrote



Why would a square wave be allowed to run at a higher voltage than a
sinusoidal wave?

It seems to me that a true sine wave would have more energy and potential
to do damage than a sin wave.

The peak of a square wave is the same as the RMS, the peak of a sine wave is
higher than the RMS.
 
S

Stephen B.

"James Sweet" wrote
"Stephen B." wrote in message

The peak of a square wave is the same as the RMS, the peak of a sine
wave is higher than the RMS.

Thanks, I forgot about RMS, since I tend to play with nominal 1/4"
rods not electrons.
 
D

Don Kelly

----------------------------
----------------------------"Gerald Newton" <[email protected]>
wrote in message








If he isn't using the Code, he could try jacking the voltage up and
down and use the steel wire. Maybe, the electric fence idea would
work. It sure would beat buying enough copper wire to go 3200 feet
with the price of copper being so high.
Cheap fence wire insulators and transformers can be purchased at a
food lot store, the kind farmers use. An ignition transformer might
also work.
A used oil burner ignition transformer could raise the voltage to
10,000 volts then at the other end back feed another transformer to
get 120 volts. Then feed the 120 volts into a common Class 2 50 va
bell transformer to get 12 volts. I have never seen this done, and
do not know if it would work.
At 10,000 volts:
Power at 12 volts:
P= EI =12 x 0.5 = 6 watts
At 10,000 volts:
I = P/E = 6 / 10,000 = 0.0006 amperes

VD = VD=2(95.8)(1640)(0.0006)/16512
VD = 0.01 volts
Percent voltage drop = insignificant

I would place signs around the fence warning people, and tell the
inspector that the fence is electrified to keep the wildlife out.
Electric Fences are not covered by the NEC for obvious reasons. The
NEC has a purpose that is the practical safeguarding of persons and
property from the hazards arising from the use of electricity while an
electric fence has the prupose of shocking. When I was an inspector,
the foreman at the Atigun camp for the Trans Alaska Pipeline repair
job in about 1990 asked me about this. They installed an electric
fence around the camp to keep the grizzlies out and he wanted to know
where the code rules were. There are none! Atigun Pass is in the
Brooks Range in Alaska and is a very beautiful place. It is also the
highest point on the pipeline. I flew in there from Fairbanks in a
Cessna 150 with a bush pilot. He couldn't make it over the pass
because of fog so we landed at Chandalar field and I hitch hiked over
to Atigun. Those were the days, my friend, those were the days.

And what are the voltage regulation and exciting current requirements of
the
two (or 3) (high impedance) transformers needed as well as leakage on the
crappy little fence insulators? They might be such that the scheme still
wouldn't work. In addition, aren't most electric fences pulsed?
At least 24VAC makes sense from a safety point of view.

--

Don Kelly [email protected]
remove the X to answer- Hide quoted text -

- Show quoted text -

24 vac does not make sense because the voltage drop will be too high.
Do the math.

0.5 amperes at 12 volts equals 6 watts.
I for 24 volts is 6/24 = 0.25 amperes
VD=2(95.8)(1640)(0.25)/16512
VD = 4.75 volts
4.75/24 x 100 = 19.8 percent
If an igniton transformer is used the output is not pulsed and losses
are minimum.
I think some electric fence power supplies are electronic and would
not work.

Additonally, 24 volts is not safe in a wet environment. That is why
12 volts is used for bell transformers. Read note 2 to Table 11A and
B in Chapter 9 of the NEC quoted below.
This note is based on finding from the original work by Charles
Dalziel, who, by the way, invented the GFCI.
2. For nonsinusoidal ac, Vmax shall not be greater than 42.4 volts
peak. Where wet contact (immersion not included) is likely to occur,
Class 3 wiring methods shall be used or
Vmax shall not be greater than 15 volts for sinusoidal ac and 21.2
volts peak for nonsinusoidal ac.
-------------------------
Some time ago, I did the math at 12V and I'll generously take your math as
correct even though the numbers that you have used are undefined: 95.8
what? 1640 what? 16512 what? You appear to be using a cookbook expression
that I am not familiar with -without giving the units so I have no way to
check your data/calculation except that the result appears to be reasonable.
Yes the voltage drop is high but I wasn't considering DC and neither were
you. Now using a 24/12V transformer with a 19.2 V input at the receiving end
and converting to DC gives a peak voltage of 13.5V and a fat capacitor will
leave you close enough to 12VDC average. There will be some voltage drop in
the transformer impedances but this should be fairly small as the smallest
12/24 or 120/24 transformer that one can get will be rated at a fair amount
more than 6 Watts. In any case dropping from 19+VAC to 12VDC at 0.5A for DC
is not a big deal, even using a resistor, is actually cheaper than the
warning signs .

If 24V (42.4V peak) is not safe in wet environments and the "safe" limit is
21.2 peak( the peak voltage of a 15V sinusoid)_- then what about 10KV?
Sure- we both know fencing units are can be safe ( not according to the
code that you quote) but that is due to their high impedance and that
impedance along with wet condition leakage can have a considerable effect on
your scenario-which is not according to any code. There is no use in
considering code in one situation and ignoring it in another. If code is to
be ignored- then I would rather go with the 24V setup.

In particular, the 24V can be floating with respect to ground so contact
between both wires is needed for a hazard and this can be limited by some
planning as to which wires are "hot" and which are grounded "shield" wires.

It isn't damnfoolproof but neither are signs- in either case, the hope is
that there are no damnfools around .

I note that you did not consider the impedance of the transformers in your
proposal. It will be high- by design.

Actually, there are other alternatives and these are based on location,
purpose, etc. Paralleling conductors in a 3/4 grouping as suggested by
others will bring the voltage drop down to less than 6% so the problem,
after a 24/12V transformer is too high a voltage at the load.

My point is that 12V wont do the job so what is the lowest standard voltage
that will do the job. 24V appears to be OK.
 
D

Don Kelly

----------------------------
No one mentioned a square wave. The two values are RMS and Peak.

15 RMS * 1.414 = 21.21 Peak

Non-sinusoidal can be a distorted sine wave, which is what you get on
the AC power lines. Look at the power line on a scope sometime for a
real eye opener. All kinds of crap, leaving a distorted sine wave. Even
better: Borrow a distortion analyzer and measure the actual amount of
crap (though a stepdown transformer). Switching power supplies, motors,
florescent lamps and all kinds of other items distort the sine wave. Add
all the crap on your local grid, and it really adds up. The power
transformers help filter SOME of the harmonics, but not all of them.
Magnetic circuit breakers at a tiny bit of isolation, as well, but there
is still more crap than you would think, waiting to cause problems.

--http://improve-usenet.org/index.html

Use any search engine other than Google till they stop polluting USENET
with porn and junk commercial SPAM

If you have broadband, your ISP may have a NNTP news server included in
your account:http://www.usenettools.net/ISP.htm- Hide quoted text -

- Show quoted text -

Few people can argue with Charles Dalziel because for one thing it
would be difficult to duplicate his experiments. He actually used
live humans for some of them. For others he used animals. Today
there be too many litigating special interest groups to do what
Dalziel did. I read one AIEE paper by him dated in the 1940's. I
wrote a little clip on him about 10 years ago. It is at:
http://www.electrician2.com/articles/dal.htm if you are interested.

----------
And much of this work as well as more data than is listed in the article is
also given in the EPRI EHV book and other references. Note that all these
references do consider current- not voltage as the criterion and also
consider the 5% statistical levels of let-go current, fibrillation current
etc.
I can dig some of these up although I don't have the exact reference on
hand.
 
R

Roy

I don't get it....

If all you need is 12 DCvolts/.5 amps and if you can't run a household
circuit up there & step it down with a wall wart - why don't you just
use a battery ?

Roy Q.T. ~ US/NCU ~ E.E. Technician
[have tools, will travel]
 
D

Don Kelly

----------------------------
----------------------------"Gerald Newton" <[email protected]>
wrote in message
-------------------------
Some time ago, I did the math at 12V and I'll generously take your math as
correct even though the numbers that you have used are undefined: 95.8
what? 1640 what? 16512 what? You appear to be using a cookbook expression
that I am not familiar with -without giving the units so I have no way to
check your data/calculation except that the result appears to be
reasonable.
Yes the voltage drop is high but I wasn't considering DC and neither were
you. Now using a 24/12V transformer with a 19.2 V input at the receiving
end
and converting to DC gives a peak voltage of 13.5V and a fat capacitor
will
leave you close enough to 12VDC average. There will be some voltage drop
in
the transformer impedances but this should be fairly small as the smallest
12/24 or 120/24 transformer that one can get will be rated at a fair
amount
more than 6 Watts. In any case dropping from 19+VAC to 12VDC at 0.5A for
DC
is not a big deal, even using a resistor, is actually cheaper than the
warning signs .

If 24V (42.4V peak) is not safe in wet environments and the "safe" limit
is
21.2 peak( the peak voltage of a 15V sinusoid)_- then what about 10KV?
Sure- we both know fencing units are can be safe ( not according to the
code that you quote) but that is due to their high impedance and that
impedance along with wet condition leakage can have a considerable effect
on
your scenario-which is not according to any code. There is no use in
considering code in one situation and ignoring it in another. If code is
to
be ignored- then I would rather go with the 24V setup.

In particular, the 24V can be floating with respect to ground so contact
between both wires is needed for a hazard and this can be limited by some
planning as to which wires are "hot" and which are grounded "shield"
wires.

It isn't damnfoolproof but neither are signs- in either case, the hope is
that there are no damnfools around .

I note that you did not consider the impedance of the transformers in your
proposal. It will be high- by design.

Actually, there are other alternatives and these are based on location,
purpose, etc. Paralleling conductors in a 3/4 grouping as suggested by
others will bring the voltage drop down to less than 6% so the problem,
after a 24/12V transformer is too high a voltage at the load.

My point is that 12V wont do the job so what is the lowest standard
voltage
that will do the job. 24V appears to be OK.

--

Don Kelly [email protected]
remove the X to answer- Hide quoted text -

- Show quoted text -

K=95.8 circular mil ohms per foot. It is the resistance of a
conductor 0.001 inch in diameter one foot long at 20 degrees C in this
case.
L=1640 is one way circuit length in feet
CMA=16512 is the circular mil area of the No. 8 steel wire that is the
diameter in thousandths of an inch squared
I is amperes
VD is voltage drop
VD=2KLI/CMA is a standard formual for finding voltage drop for 60
hertz single phase or Direct Current
This is the standard formula used by electricians to find voltage drop
for the last 50 years or so..
We multiply VD by 0.866 for three phase three wire and by 0.5 for
three phase four wire
If you use 24 volts the NEC rules apply and bare conductors cannot be
used, but by using the electric fence model the NEC rules do not
apply.
--------------------
Thanks for the definition of terms. I have not used the "standard formula"
and generally use metric so I simply go back to basics: Resistance
=resistivity*length/area for conductors and the rest follows. This is, as I
suspected, part of the basis for your standard formula but I wanted to be
sure as I suspect any "formula" until I see the basis for it. The
remaining part consists of assumptions of unity pf and negligable
inductance- both reasonable in commercial and domestic applications as well
as some industrial applications. They are reasonable in this case as
well-given negligable transformer impedances (and exciting currents) which
may not be the case.

However the reason for your proposal is to get around NEC rules Fair
enough. It is a situation that code doesn't cover or prohibits (whether, in
a specific case such as this, the code is an ass is another matter ).

Basically, a 24V scheme will work. Will it violate code? Yes. Will it work
better than a HV system- I think so. Will it be safer? Maybe, maybe not- but
it can be, in spite of the code.
 
D

Don Kelly

----------------------------"Gerald Newton" <[email protected]>
wrote in message

--------------------
Thanks for the definition of terms. I have not used the "standard formula"
and generally use metric so I simply go back to basics: Resistance
=resistivity*length/area for conductors and the rest follows. This is, as
I
suspected, part of the basis for your standard formula but I wanted to be
sure as I suspect any "formula" until I see the basis for it. The
remaining part consists of assumptions of unity pf and negligable
inductance- both reasonable in commercial and domestic applications as
well
as some industrial applications. They are reasonable in this case as
well-given negligable transformer impedances (and exciting currents) which
may not be the case.

However the reason for your proposal is to get around NEC rules Fair
enough. It is a situation that code doesn't cover or prohibits (whether,
in
a specific case such as this, the code is an ass is another matter ).

Basically, a 24V scheme will work. Will it violate code? Yes. Will it work
better than a HV system- I think so. Will it be safer? Maybe, maybe not-
but
it can be, in spite of the code.

--

Don Kelly [email protected]
remove the X to answer- Hide quoted text -

- Show quoted text -

In our local paper someone stole a 3500 foot spool of No. 4 copper
wire that was worth $8500. No wonder people want to use steel fence
wire.
On the KLI/CMA this is the method used by the Neher McGrath paper to
find DC resistance. Multipliers are used to convert to AC resistance
or impedance. The paper was written in 1957 using feet and not
meters.
K for steel at 20 degrees C is 95.8 ohms per foot. To find the
resistance at other temperatures the inferred temperature at zero
resistance is required and the point slope equation is used to find
the equation of the straight line. This is not entirely correct
because the actual measured values of resistance are slightly off the
straight line, but for most field applications it is good enough.
Th N-M paper in PDF format is at:
http://www.electriciancalculators.com/ampacity/ampacity.htm
-----

I have no problem with the calculator per se. You have clarified the terms
satisfactorily.
It is based on knowledge that dates back to at least the time of Ohm (well
before 1900). The 1957 reference apparently uses an older cookbook
expression as part of dealing with ampacities of underground
cables.-Unfortunately, I could not bring up the reference from your site but
it is an AIEE paper dealing with ampacities of underground cables- a much
more complex problem than simply finding resistance and voltage drops which
can be found in any decent introductory circuits text.
The resistance/ temperature relationship has also been around for a long
time. Actual measured data do have errors which cause wobbles in the curve
so least squares fitting is used.

The AC corrections do depend on frequency and wire size and the typical
corrections for copper wire will be incorrect for iron wire (and for
closely wound coils) because of enhanced magnetic effects leading to what is
called "skin effect" (Rudenberg tackled this messy problem about 80 years
ago (+/-)) .
 
R

Roy

From: [email protected]
In our local paper someone stole a 3500 foot spool of No. 4 copper |
wire that was worth $8500. No wonder people want to use steel fence
wire.

Do we see a pattern here?
http://www.local6.com/news/9841302/detail.html
http://www.nbcsandiego.com/news/15516726/detail.html
http://www.komotv.com/news/archive/4163491.html
http://www.wftv.com/news/9842266/detail.html
http://www.wyff4.com/news/9484796/detail.html
http://www.highbeam.com/doc/1G1-163833841.html
http://www.wmur.com/news/11425057/detail.html
http://www.pasadenastarnews.com/ci_8764005
http://www.herald-dispatch.com/homepage/x1657949065
http://www.msnbc.msn.com/id/19791644/
http://www.dailymail.com/News/200803310220
http://news.sky.com/skynews/article/0,,30200-1287665,00.html
---------

Thats messed up., they probably strip it and cut it up in small sizes to
sell it to the local recyclers .....You should see the scavengers we
have all around tearing up air conditioners for the copper, carelessly
releasing freon gas into the atmosphere just for a few bux....

Roy Q.T. ~ US/NCU ~ E.E. Technician
[have tools, will travel]
 
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