J
John Crighton
My autistic daughter has burned up a few microwave ovens. She loves to cook,
but places the popcorn inside and then presses 3 3 3 and START. Since that is
3:33 minutes and since the popcorn only wants 2 minutes, it often burns horribly
or else bursts into flame.
Having a "popcorn" button on the microwave is completely useless. I've tried to
teach her to use it, but she is about like a 3 year old and simply won't get the
picture. So I considered the idea of plastic cards with pictures on them that
she could "bring near" or "wave" by the front panel of the microwave unit, but
I'd need to completely redesign the front panel electronics and ... I'd rather
not attempt to bite that one off, just yet. It's an idea that would probably
work, and I've tried to interest Amana/Maytag in the idea of fielding UL
approved microwave units for "special needs," but the interest was nearly zero.
She's also very good at plugging things in, if the plugs are visible. Hot plate
burners, toasters, microwave ovens, toaster ovens, etc. If it can be plugged
and she thinks she might be able to make a melted cheese sandwich in the middle
of the night, well.... I might wake up to a terrible smoke in the house, because
she found a burner we'd set aside and plugged it in and got a pan and bread
slices and cheese and forgot about the whole thing, after turning on the burner.
We have to be able to cook, ourselves, with some level of convenience. And
locking everything up, keeping the main power breakers off for the main stove,
etc., makes doing routine things not nearly so routine. Since the main problem
in her habits is the microwave unit, I placed it into a cabinet with power where
she cannot see or reach it. When I need to use it, I pull the entire unit out
into my arms, reach back and plug it in, place it back and then use it. Then
reverse the process, if I'm not otherwise distracted. If I do forget, I can
often expect another burned bag of popcorn a few hours later.
I can arrange to place a hidden switch, I suppose. But I don't want to bring AC
power out to a switch near someone's fingers and it wouldn't solve my forgetting
to switch it back (having a 20 year old running around the house, with a playful
mind of a 3-5 year old, leads to many distractions and I'm not getting any
younger and my memory isn't quite as good as it once was.) So I started
considering other options, such as low-voltage signaling, etc., for a remote
power switch I could hide inline with the microwave unit behind the cabinet and
which would automatically turn off the power supply, even if I forgot.
(I'm no analog power designer. A small time hobbyist and an embedded programmer
type.)
I'm imagining this functionality:
* A pneumatic switch driven by aquarium tubing, where I can snip off
an appropriate amount from the point of the AC power controller back
to some convenient location where I will place a bladder/bulb that I
can squeeze when I want to enable to power to a device/circuit. This
would start/initiate the circuit.
* A self-contained power controller unit with an AC-in and an AC-out,
and a nipple for that aquarium tubing (goes to the pneumatic switch
inside, which feeds a microcontroller's input pin to notify it.)
* The ability to control a single 15 amp circuit at 125V RMS AC, 60 HZ.
* The system would do several things, once activated. First, a timer
starts (programmable by means I can determine) and the power simply
stays ON for this duration, no matter what. Second, if in that time
the circuit draw exceeds about 0.1 amp, then the circuit stays enabled
so long as that draw or more continues without abatement. If it does
fall back to near zero, then the timer overrides if there is still
more time. If not, the circuit goes OFF 20 seconds after the load is
removed. I need to reactivate it, if I need to reuse it.
* I'm not looking for dimming, here. This is an ON/OFF controller, not
a zero-cross, cycle-by-cycle or phase-angle dimmer.
* The time delay for the circuit can be programmed through the pneumatic
switch, using a "long-held pulse" on the bulb that the micro would
detect, followed by a series of short pulses to count up to the minutes
I'd like to program into it. A long pause after that would commit the
time to memory.
I can handle the mechanicals for the pneumatic switch, tubing, nipples, and
bulb. That's an easy and cheap part. I can also handle the microcontroller
circuit -- the digital parts of this. I believe I can also handle creating a
modest power handling circuit to supply the necessary DC for the micro (less
than a milliwatt total) and any zero-cross measurements of the AC cycles I may
need.
However, what I do not feel comfortable dealing with or making the better design
choices for turning the AC power ON and OFF, whether a relay, a TRIAC, etc., or
designing well for monitoring mean AC load current. And dealing with safety
issues I might not be aware of, even if the circuit is hidden away and not out
where someone might touch it. Because it might be hidden, I have to be sure it
is not going to create its own fire hazard.
I've been doing soldering and wiring for some 30 years now, so I'm now modestly
competent at decent layout, adequate wire selection for the currents needed, and
proper wiring harnessing.
I'm interested in existing devices to do this, first and foremost. I'd rather
not fabricate my own solution if one already exists that is close to what I
want. But if not, I'm interested in any viable options or ideas for the AC
power control and for the AC load current monitoring functions, from the
perspective of using a microcontroller.
Or suggestions about a "better way." (But on that score, no one else really
knows or understands exactly how we live our lives here and I'm the only proper
judge about what can work in our life style. My description above is
necessarily reduced from the truer reality. Still, I'm open to ideas.)
Jon
Without getting into technicalities I am guessing that, with
say, the microwave oven you want to modify the oven to
work up to 2 minutes maximum when your daughter uses it.
Then when you or your wife come along the microwave
oven will work normally with no fuss.
Some sort of radio control gadget comes to mind.
You and your wife wear a pendant round your necks
like a piece of jewellery that emits a radio signal. A
gadget inside the microwave oven or hidden behind
the power outlet point receives the signal and disables
the 2 minute timer. The oven can then work normally.
You use the oven for how ever long you set it and
it keeps working even though you walk away out of
radio range. When the oven times out from whatever
your cooking it reverts back to the 2 minute maximum
time again.
Is that the sort of thing you are looking for?
Regards,
John Crighton
Hornsby