fellow said:
http://webvision.ipc.org/scripts/mg...B&PRGNAME=TOCFRAME&ARGUMENTS=-N,-N,-A,-A,-N50
Thanks. But dunno which one. I should have made it clear that I'm interested
in plated through holes for components, so obviously they must be a minimum
size for the purposes of solderability
Consider a PCB in front of you, like a old motherboard with a intel 286.
Desolder an IC without damage. The hole size will be about 0.030"
+/- 0.005 ? The IC pins will be about 0.020". Take a brand new DIP
IC and measure the pins with some calipers. Add 0.010" to the pin
size. That's you drill hole size. That's your standard.
As to any standard? I havn't bothered to look around. The last standard
I used was IPC-610. It's all changed now.
Find out who sells PCB drills. Look at the Drills sizes being used by the
CNC machine.
http://www.uniontool.co.jp/english/tech_05.html
http://www.kyoceratycom.com/products/pcb_drills.htm
http://www.thinktink.com/stack/volumes/volvi/drilling.htm
http://www.thinktink.com/stack/volumes/voli/store/drillsup.htm
http://northbaytechnical.com/standard1.htm
http://cutting-tools.globalspec.com...ng_Process_Equipment/Cutting_Tools/Drill_Bits
etc,
What I learned is make all the holes on the PCB 0.030 or 0.040"
Why? Because, imagine if you will. You layout your board and use
the defaults from the CAD your using. Unknowingly, the drill file
makes 10 different drill size call outs. The Gerber drill files will tell
you
at a glance, what's with all these Gerber drill files?
Imagine, a guy standing infront of a CNC drilling machine.
You called out for a 0.008" drill hole. The guy has probably 100's of
different drills sizes, in thousandths of an inch and millimeter sizes.
The drill guy has to find a drill that small. If he dosen't have it, then
he
has to order it... It Takes Time. Your time in the end.
Also small drill bits break. What happens if the drill breaks while
drilling out your board, or someone elses board? Production stops
till the drill gets changed out. Damage acessment by the Board House
QC as to damage accessment to your stack of boards he's drilled out
so far. Now... do we have to cut more blank boards because the drill
broke in the middle of the board stack, the booklet? Yes or No?
etc. What's a booklet? Your PCBs start by cutting 3 blank copper
boards, stacking them together, pinning them together so they don't
move during the drilling process. These 3 blank boards are a booklet.
Drill guy has to change the drill bits, because you called out for so many
different holes. That means stopping the CNC drill machine, changing
the drill bit, load the new Gerber drill file and start drilling. It Takes
Time.
And then what happens if another drill bit breaks in the middle a job?
Well, you have to start all over from scratch. Happens all the time,
all day long.
Question, what will you gain if the via is 0.030" or 0.008" ?
I've never seen a difference. Once the board is soldered, who cares?
The wave solder will fill in all the holes. If mfg. is by hand, so you have
non soldered vias, so what. If you can replace 5 drill hole sizes with a
0.015" drill size, that would be good. If you could replace all drill sizes
with 0.030" that would be great. Imagine again the CNC machine, the
guy who has to chuck the drill bit, load the CNC file for that Gerber
drill size, stop the CNC machine every time to chuck the next drill size,
do this tillyou board is done. What happens if all the holes are one
size? The drill guy sets up that one drill bit size and the board is done.
The drilled out board goes to QC for inspection under a microscope
and measure a few hole locations, to match up with the artwork.
Tell me you havn't seen a board where the holes were off a bit, the trace
makes it to the DIP part or via, but it's off a bit, board ohms out ok,
ship it.
1. Design a PCB.
2. Create as fewer Gerber files as possible
3. Send to boards house as a few a Gerber files as possible.
4. Get PCBs made faster.
cya
Ed