Maker Pro
Maker Pro

Seeking help with 12v dc motor controller on golf buggy #2

Hi all
I'm a newbie here and this is my first post - so go easy!
I realise this thread finished over two years ago but I recently had the exact same problem onedog had way back in Nov 2019.
I bought the same golf buggy from a recycling shop ($20) with the idea of making an electric billy cart for my grandkids - which I did.
Went beautifully for 1 or 2 hours then suddenly took off. I had installed emergency switches on the bumper bar and on top of the seat so I could quickly stop it. The control knob made no difference - in fact didn't make any difference if it was plugged in or not. Whenever the battery was applied it was full throttle, without any control. Since the I've checked the plug-in speed unit and it appears to be working normally on testing - resistance varies with turning the knob. I then took the speed control unit apart. No obvious burns/blisters or anything abnormal looking. Since I had ordered a new speed controller I thought I had nothing to lose so took the top off the relay - all looked normal there too. I have only superficial electronic theory knowledge (but I'm very curious) so I have no idea what caused the failure. I hope the new controller will get the cart back in motion.
 

Attachments

  • 2021-12-23 10.48.59 e.jpg
    2021-12-23 10.48.59 e.jpg
    645.6 KB · Views: 11
  • 2021-12-31 11.25.58 e.jpg
    2021-12-31 11.25.58 e.jpg
    417.7 KB · Views: 11
  • 2021-12-31 11.13.29 e.jpg
    2021-12-31 11.13.29 e.jpg
    378.5 KB · Views: 9
  • 2021-12-31 11.26.16 c e.jpg
    2021-12-31 11.26.16 c e.jpg
    276.6 KB · Views: 9
Welcome to EP!
It sounds as though either Q1 or Q2, or both, could have failed short-circuit. Note that they, and D1, all need to be in good thermal contact with their heat-sink(s).
 
Thanks Alec_t
Would it be too embarrassing to explain to me what Q1, Q2 and D1 actually are?
Their heat sinks are well attached.
Thanking you.
 
I'm not familiar with that controller board, but I would guess Q1 and Q2 are power MOSFETs and D1 is a power diode (or pair of diodes in one package). Perhaps another forum member knows that board and could confirm. It is quite common for MOSFETs to fail short-circuit.
 
Top