FWIW I was perusing light bulbs at the local Home Despot the other day
& I noticed, sitting right next to each other, two bulbs, both
incandescant, same wattage rating but different lumen ratings- by
about 25-30% IIRC.
This is rather common.
1. One lamp may have a design life expectancy of 750 hours and the other
may have a design life expectancy of 3500 or 5000 hours. This alone could
make one have luminous efficacy about 15% more than the other.
2. One lamp may be a 120V one with a coiled-coil filament with
"visible overall length" about 25 mm, and the other may be a 120V one with
a singly coiled filament with "visible overall length" maybe 40 mm and a
smaller "overall diameter", along with multiple filament supports to
improve resistance to mechanical shock and vibration. The filament with
longer, thinner overall dimensions has a thinner "boundary layer" of hot
gas between the filament and surrounding cooler gas, and the temperature
gradient in the gas adjacent to the filament would be greater. This means
more heat conduction from the filament to the surrounding gas.
In addition, the filament supports will conduct a bit of heat from the
filament.
These factors could mean a 10-15% difference in overall luminous
efficacy, more in lamps of lowest current design to be able to be designed
for better efficiency with a fill gas than with a vacuum (probably
somewhere around .2 amp for most lamps designed for 12 volts or more).
3. One lamp may be of higher quality than the other.
All of these factors combined can make quite a difference. A 100 watt
120V 750 hour lamp of a "Big 3" brand and with a coiled-coil filament is
typically rated to produce 1710-1750 lumens.
A 100 watt 120V 1000 hour off-brand one with a singly coiled
multi-supported filament and made by a lower price
"lower-than-Big-3-quality" Chinese manufacturer may be rated to produce
1100 lumens.
4. Lower design voltage for a given wattage and life expectancy means a
shorter, thicker filament. The thicker filament can be operated at a
slightly higher temperature for the same life expectancy. The thicker
filament has less heat conduction loss per unit area by fill gas as
explained in #2 above.
Decreasing the design voltage increases luminous efficacy until the
filament gets so short and thick that heat conduction through the ends of
the filament becomes a really significant loss. Among 100 watt lamps,
the design voltage that maximizes overall luminous efficacy tends to be
a little over 12 volts (with a singly coiled filament).
I look among "100A" (100 watt "medium screw base" "regular
lightbulb shape and size" incandescent lamps in my "Philips catalog"
("SAG-100" printed 9/99), and the 12 volt version is rated to have an
average life expectancy of 1,000 hours and to produce 2050 lumens.
The 34 volt version is rated to produce 1940 lumens (1000 hours).
The 230V version is rated to produce 1270 lumens (1000 hours).
The 277 volt version is rated to produce 1070 lumens (1000 hours).
Various 120-130 volt versions are rated to produce 1560-1730 lumens
if designed to last 750 hours.
5. Halogen version makes a little difference - the bulb of a halogen
lamp is much more compact (since the halogen cycle allows a much more
compact bulb by keeping it clean of condensed tungsten vapor) and the
fill gas pressure is much higher because of a smaller sturdier bulb made
of tougher material. This along with the halogen cycle achieves longer
filament life and also a slight increase in filament temperature.
The Philips "Halogena" 100 watt 120V version produces 1670 lumens while
achieving a life expectancy of 3000 hours.
The small size of the bulb used in a halogen lamp (and also
longer life) reduces the economic penalty of using a premium main inert
fill gas ingredient. Sylvania appears to me to use krypton rather than
argon as the main inert fill gas ingredient in at least some of their
"Capsylite" lamps, and their current 100 watt 120V version A19 medium
screw base version of those is rated to last 3,000 hours and to produce
1800 lumens. (Sylvania product number 18970, order abbreviation
100A/HAL/F 120V)
I remember an older version from the early 1990's claimed to produce
1880 (give or take) lumens and to last 2250 (give or take) hours - I hope
I remember correctly! I do remember a different bulb shape - not an "A"
bulb shape, but with the wider region consisting of two butt-to-butt
truncated cones.
- Don Klipstein (
[email protected])