its not matter of insanity..but learning..moreover its a voluntary
discussion
for your information the irfp460 has threshhold voltage minimum 2V and
maximum 4V...i guess it not the reason.
say Vth = 3V
If you have a +12V gate voltage, then (carefully ignoring Cmiller and
nonlinear Cgs)a fully discharged gate will take -ln(1-3/12) = 0.29 time
constants to rise from 0V to Vth = 3V.
By contrast, discharging a fully charged gate from +12V down to Vth =
+3V (when the FET begins to turn off) takes -ln(3/12) = 1.39 time constants.
At Vg = 12V, Qg = 140nC so Cg = 11nF or so. Ignoring the IR2110 Rout
(which is small c.f. 25 Ohms), the gate time constant is about 250ns.
And that completely ignores the flat spot caused by high Rgate, which
will further increase the switching time.
So it doesnt sound like your 500ns dead time is really enough.