Jim Thompson said:
Anyone know of a CHEAP Linear Motor/Actuator?
I'd like at least 4-5" of travel.
Ideally I would simply feed this device a voltage and it would go to a
position accurate to 0.010", although realistically I could probably
live with 0.030" position accuracy.
If necessary I'm sure I could devise my own position feedback, if
necessary.
The obvious solution is a stepping motor with a lead-screw - you can buy
these as a unit from broadline distributors. Farnell sell a Burgess unit for
66 euro (about $90) under order code 318-7603, and RS Components offer six
alternatives at similar prices.
When I've used this sort of gear, I put a neodynium-iron or a
samariun-cobalt magnet on the moving part and a Hall effect sensor nearby,
and use the output of the Hall sensor as a check (and if necessary as a
reset) for (micro-) step-counting logic. The hysterisis in the Hall sensor
means that it detects the magnet in slightly different positions if the
carriage is coming or going.
There are loads of other solutions - chart recoders used to use DC motors
driving a windlass around which you wound five or six turns of stainless
steel wire.
Cheap chart recoders relied on a potentionmeter on the windlass shaft for
position feedback, better units put a linear potentiometer on the on the pen
carriage.
I once worked on a capacitative position sensor where a grounded plate (in a
flexy) shielded a variable length of a driving plate from a receiving plate.