Maker Pro
Maker Pro

The Future of High-Efficacy Incandescent Lamps

T

TKM

Some weeks back there was a discussion here about the technology of
high-efficacy incandescent lamps. I've looked at the (very few) research
papers on the subject and it appears that any such lamps would have to be
built with multiple technologies such as halogen, infrared reflecting films
and highly-processed filament materials. That sounds expensive and
difficult plus the benefits would be relatively small -- perhaps getting the
lamps into the 30-40 lpw range compared to CFLs at 80 lpw and
commercially-available white-light LEDs now about 40 lpw and rising.

So, it wasn't surprising that GE recently announed that it was not going to
pursue new incandescent lamp technology. Will anyone else do you suppose?

Terry McGowan
 
D

Don Klipstein

Victor Roberts wrote:

[snip]
However, the potential for a better incandescent lamp is
still there. As opposed to some other ideas we have heard
about, the 100 lm/W incandescent lamp does not violate any
laws of physics and requires /only/ the solution of material
science issues.

Yes, in theory. However if the total number of requirements and/or
constraints of such technology are of the same type as those of, say,
controlled fission or fusion, then I don't think it would be of much
practical use.

Both a tungsten filament and the sun are essentially black body
radiators. The tungsten filament achieves a mere 10-30 lm/W (depending on
wattage and type), while the sun achieves a whopping 98 lm/W.

This difference tells me something: that in order for us to be able to
realize efficiencies of the order of 90-100 lm/W using black body
technology, we better have some new nifty theories behind the final
application.

We do have controlled fission of course, but I certainly do not expect
nuclear reactor cores radiating close to criticality to be the light
sources of choice any time soon :)

Absent fission and fusion, I really cannot see how one can force any
material to realize temperatures close to 5785 K, without facing some
serious containment problems.

I think Vic was talking about HIR and also filaments with IR emission
impaired - maybe along the lines of whatever got mentioned here a few
years ago by using crystal size or something along those lines to make
tungsten radiate effectively only in the visible. If enough development
goes into things along these lines and they succeed, then maybe we can get
100 lm/W with temperatures in the 3000K or low 3,000's K ballpark.

Then there are gas mantles. They radiate very selectively, radiating
very little IR and having emissivity reduced at many, maybe most
red/reddish wavelengths. It appears to me that they achieve a temperature
close to the actual flame temperature (maybe achieving 1900 K or so?),
incandesce at a brightness easily explainable by such a temperature even
with inpaired red radiation, and have a reasonably incandescent color -
just with CCT well above their actual temperature and color somewhat on
the greenish side.

Gas mantles have their radiating constituent having emissivity varying
not only with wavelength, but also with temperature. It appears to me
that the radiation is from some electron transition between 2 different
energy level bands, the lower one of which is not the "ground state".
This means that emissivity would increase as temperature does. I suspect
that explains why gas mantles are white at room temperature, but when
heated in direct sunlight, take on a brownish tinge as temperature is
increased until their incandescence makes it impossible to see their own
color. The older formulation with thorium did that more visibly than the
more modern formulation.

I wonder if an arc tube can be made of a similar material and an HID
lamp can be made with such an arc tube in a vacuum-containing bulb. To
maximize luminous efficacy, one only needs to minimize electrode losses
and arc radiation of invisible wavelengths that pass through the arc tube
(probably mainly infrared). If the arc tube gets to the low or mid
2,000's Kelvin and promises to last, looks like we have an efficient
selectively-visible-radiating incandescent light source. If it gets much
past the temperature of a propane torch, it would probably have CCT hardly
higher than that already achieved by gas mantles (notably having CCT
changing little as brightness varies greatly directly with temperature).
The higher temperature, higher emissivity with higher temperature, and
reduced discrepancy between CCT and actual temperature may make the darn
thing a little less greenish.
The arc may not need to be efficient at radiating anything - but would
conduct heat to the arc tube. I suspect that argon at about an amp
and pressure in the fractional atmosphere to few atmospheres ballpark
likes to be very inefficient at radiating anything, though could blow up
its radiation of near-IR lines with power input past 15-20 watts per
centimeter after electrode losses. Neon probably radiates little around
ballpark-atmospheric pressure at 20-30 or less watts per centimeter -
probably mainly visible, heavily at red wavelengths - and portion of that
passing through the arc tube would probably be welcome to adjust the
color of the arc tube's incandescence that would be a greenish variant of
broadband incandescence having CCT in the mid-3,000's K - even if a bit
less greenish than gas mantles. The neon reddishness may get the CCT to
close to 3,000 K and the chromaticity impressively close to that of
blackbody - and CRI may achieve mid-upper 90's, with main error being from
shortage of shorter bluish wavelengths around/under 450 nm.
(Given existence of ceramic arc tube metal halide lamp technology, a
trace of an indium halide might improve upon the above if the arc tube is
not completely opaque to the 451 and 411 nm wavelengths of indium. Heck,
metallic indium may produce enough vapor to achieve a majority of what
would be desired from indium.)
And I would use pure neon rather than 99.5%-neon-.5%-argon, which has
significant near-infrared emissions of argon. Pulse start and other
ballasts achieving boosted volatge for starting are established well
enough for metal halide lamps that I think an incandescent-arc-tube lamp
with pure neon (and maybe a trace of indium) and M-whatever ANSI
"ballast-compatibility" codes could be a way to go.

- Don Klipstein ([email protected])
 
T

TKM

Victor Roberts said:
Both IR-reflective coatings and wavelength-selective
filaments hold the potential for huge increases in
incandescent lamp efficacy, while maintaining the broad
spectrum characteristics that people find so appealing.
However, after 20 or more years of work, it has proven to be
very difficult to tap into these energy savings.

I'm not surprised that GE has bowed out of the race. They
have not taken the technical lead in lighting since the
development of the HIR lamp, and, while I have no current
information about their R&D programs, suspect they are
focused only on LEDs, like just about everyone else.

However, the potential for a better incandescent lamp is
still there. As opposed to some other ideas we have heard
about, the 100 lm/W incandescent lamp does not violate any
laws of physics and requires /only/ the solution of material
science issues.

Vic, you called it with the reason that GE has stopped work on their
high-efficacy incandescent lamp. See:
http://www.lightsearch.com/lightnow/2008/1208/1208_hei.htm

Terry McGowan
 
A

Andrew Gabriel

On short addition to drive the point deeper, if I may:

Here gas mantles use butane. I don't know if natural gas is butane, but even if
it's not, it is probably something pretty close (propane?, methane? etc).

Mostly methane, usually with a little ethane and hydrogen too.
(Also contains CO2, but at least in the UK, that's scrubbed
out before it reaches the customer.)
The infrastructure for an entire system of gas mantle lighting already exists in
most continents: The States uses gas for heating and cooking, Russia has gas
reserves galore and Europe is again returning to gas for heating and cooking,
after wasting almost 100 years in the stupid technology wars.

Setting up mantle lighting with natural gas at a particular spot, would probably
be cheaper and easier than installing a new lighting fixture there. All the
engineer has to do is redirect ONE gas pipe to a mantle and install the mantle
luminaire. Bingo.

Being a good lighting engineer means recognizing chances for greater efficiency,
but also means recognizing chances for minimizing damage to an already tortured
Earth, which I really don't know for how further long can sustain our stupidity.

I would be interested to know how many lumens/Watt you can get
from a gas mantle?

I have a gas lamp. I haven't measured its consumption, but I
guess it's probably giving off about 500W heat, and is the
equivalent of something like a 40W filament bulb in light
output. Now it probably doesn't have the right gas jets for
natural gas, but even if that resulted in a several fold
improvement, it's not very efficient.
 
D

Don Klipstein

Ioannis wrote:
[snip]
I'd be infinitely happy if it was chosen to be the light source of choice.

On short addition to drive the point deeper, if I may:

Here gas mantles use butane. I don't know if natural gas is butane, but
even if it's not, it is probably something pretty close (propane?,
methane? etc).

Natural gas in the USA is more methane than anything else, plus a
significant amount of propane and I don't know what else - probably at
least a little ethane and fair chance a trace of butane. Gas mantles
definitely work from natural gas, propane, butane as well as
gasoline-burning devices that produce a blue flame (I have seen those).
I have made them glow with "MAPP gas" (mixture of methylacetylene and
propadiene).

I vaguely remember (I hope accurately) getting one to glow from an arc
produced by a neon sign transformer - I am not sure that I actually tried
it though.

- Don Klipstein ([email protected])
 
D

Don Klipstein

Andrew Gabriel wrote:
[snip]
I would be interested to know how many lumens/Watt you can get
from a gas mantle?

I have no idea. I don't even know whether such a figure would be meaningful.
Perhaps Don can do an approximate conversion.
I have a gas lamp. I haven't measured its consumption, but I
guess it's probably giving off about 500W heat, and is the
equivalent of something like a 40W filament bulb in light
output. Now it probably doesn't have the right gas jets for
natural gas, but even if that resulted in a several fold
improvement, it's not very efficient.

Perhaps gas mantles indeed aren't as efficient as we would want them to be.

I was rather pointing out that that's a small price to pay because:

1) gas mantles are "full-spectrum" and very pleasing to the eye.
2) they have a CRI close to 100.
3) there's already a huge existing infrastructure for converting ALL
lighting to natural gas mantle lighting CHEAP and such a conversion would
rid us of a huge surplus of uneeded electricity.

Sure, you can still use your 25 kW xenon beacon when searching for bombers
during an air raid on your home city, but WHY use all this electricity
in your house, when you could drive as many gas mantles as you want from
your home's natural gas outlets?

Gas mantles are not that efficient - since they have to be at a
temperature close to that of the hottest part of the flame to work well,
little of the flame's heat is given up to them.

CRC Handbook says 1.2-2 lumens/watt.

I would think massive improvement is likely by heating with an electric
arc - a more optimum temperature appears likely to me, and also a much
higher percentage of the input can only leave by radiation - especially if
an arc tube in a vacuum is made of a similar material.

- Don Klipstein ([email protected])
 
Top