I have an audio DSP filter for my amateur radio equipment. It uses an
LM380 op-amp in the final AF amp stage, using a 100K ohm pot as the
volume control. When using a speaker the volume control is fine, but
when using headphones, the sensitivity from quiet to really loud is only
a small tweak of the volume know.
Anything I can do to reduce this sensitivity for my headphone output?
It's always been pretty common to put a resistor between an audio
amplifier and any headphones. First, it puts a limit on how much can feed
into the headphones (which may not be able to handle as much as a speaker)
but it also acts as an attenuator with the impedance of the headphones.
IN the tube days, this meant that you wouldn't need to keep the volume
control low, where hum generated by the filament in the output amplifier
could dwarf the signal. If the signal is attenuated after the
amplification, you need to turn up the volume which then makes the wanted
signal larger in reference to the hum. This attenuator on the output
would also cause you to raise your volume control, making it work more
like it would with a speaker.
Michael