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PCB equipment... :O

I want to start doing more electronics at home, rather than just at school. I've been looking for PCB equipment and really? It's that expensive? The cheapest UV exposure box I found was around £150 and a bubble etch tank was around £250... I can't afford that... Has anyone got any cheaper sources or even alternative techniques?
Thanks

PandaMan
 

(*steve*)

¡sǝpodᴉʇuɐ ǝɥʇ ɹɐǝɥd
Moderator
There are many cheaper techniques.

The sun is a source of UV (albeit uncalibrated, and possibly absent in your part of the world :p). You can also try toner transfer (if you have a laser printer) or draw the circuit directly onto the board (with resist pens)

No need for a bubble etch tank. Just aggitate it manually and save yourself about £240 of that £250. For small boards, a plastic container (dedicated for the purpose -- around 2l capacity) and some rubber gloves is all you need. If you want to get really down and dirty, get a sponge and use it to wipe the solution over the board. It makes the process remarkably quick.

You'll also need to decide on the chemicals. Ferric Chloride is the traditional material, but it needs to be warm, and the reaction is strongly endothermic so it gets cold very fast. It also stains badly. There are other options, many of them are single use. Don't forget that most of these solutions will very happily eat steel, so make sure they are well diluted before disposal, and preferably disposed into plastic or ceramic drains, not via a nice stainless steel sink...

If you decide to head Ferric Chloride, don't let it boil. I have a college who tells a great tale of how corrosive boiling ferric chloride can be (it corroded the surface of everything metallic in a room)
 
I only ever did single-side boards but I drew the circuit in black ink on drafting vellum at five or ten times actual size. Then took it to a local lithographic print shop and got a reduced litho film negative. The shop owner would not take my money back then, was fascinated by the hi-tec descriptions of the electronics. I would expose the PCB using a halogen floodlamp hung by a string from the ceiling over a table. The etch tank was ferric chloride solution in a glass baking dish (not used by mom for baking anymore) which I agitated by hand, sloshing the solution over the PCB by tilting the dish back and forth. It worked well but handling the chemicals was messy. Now I would just send Gerber files to a PCB shop.
 
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