Maker Pro
Maker Pro

MC-66 Motor speed controller

Hi,

I have a pcb for a treadmill (reebok RT-1000), the treadmill motor vibrates rather than spinning...

It's a DC motor, 2.25HP, 9.5A, the motor i am certain works fine, in fact it was spinning fine until recently, the treadmill came to me with a possible controller fault, but seemed to be fine, using it, then leaving it sat a while till we used it again just seemed to make it worse (didn't like being ignored lol)

I've re-soldered all the connections with fresh solder, and intermittent and dodgy readouts on the display have now been cured, but the motor still wont spin up (it spun up to a stable speed then continued till the power was disconnected ignoring all controls prior to resoldering the connections)

so i now think the two capacitors maybe dead & the 5 transistors (D8020L thyristors & S8020L SCR's (TO-220))

anyone repaired one of these? any ideas?

The capacitors are not bulging, however there is what looks like glue or leakage around the bases (green/brown shiny but set like epoxy type substance)

the S8020L's just give me an NPN reading of 1 when i test them in a cheapo dmm... (E & B connected, no middle leg)

the caps are Rubycon 250vdc 470uF(m) (anyone know what the (m) signifies? 35mm x 25mm, the heatsink / metal casing states "Icon health & fitness, 1500 SO. 1000W. Logan, UTAH, Motor speed controller MC-66. Made in China"

there should be two S8020L transistors opposite the bank of 3 D8020L's, they're missing from the photo because i desoldered them to test them...

thanks
josh1e
 

Attachments

  • IMAGE_00131.jpg
    IMAGE_00131.jpg
    127.5 KB · Views: 1,185
  • IMAGE_00132.jpg
    IMAGE_00132.jpg
    127.3 KB · Views: 1,256
  • IMAGE_00133.jpg
    IMAGE_00133.jpg
    126.6 KB · Views: 1,044
Last edited:
Top