On Mon, 26 May 2008 01:30:42 +0000 (UTC), bz
.....snip!........
Nothing in ANY document I have seen so far says anything about a hazard due
to shorting the leads of an IC TOGETHER.
There is mention of discharging an INDUCED charge, via a leg during some of
the testing. The charge being induced in the assembly equipment by the
motion of the chips through the storage and assembly equipment.
One of the surprising 'reminders' [I should have remembered it from
physics] is that simply separating two conductors physically can induce a
charge. In other words, picking up a chip that has been laying on a
conductor or an insulator and lifting it vertically away from that surface
can create an electrical potential between the two objects unless they both
are grounded to a common point.
To get an idea of these voltages, you can make a crude electrometer
by using a digital voltmeter that has 10M ohms input resistance, and a
1 volt sensitivity. Connect the "common" terminal to a ground
(earthed). Connect a plate (say 3 in X 3 in.) through 10,000 Megohms
to the 1 volt input. You now have a 1000-1 voltage divider, whose
input is 10KM. If you scuff your feet on the floor, and touch the
plate you should be able to read up to several hundred volts (taking
the 1000-1 into account) as a result. You can get better results using
a more sensitive voltage range, and using 100,000Megohms or 1 million
megohms. The more sensitive of these devices can be used to pick up
the voltage potentials on insulators. (small surfaces to be measured
will require a smaller sense plate.) You have to be careful of the
insulation resistance of any components or "insulators" with this
device. These aren't your garden variety of resistors!
I use the 1000-1 circuit to demonstrate to students the degree of
voltages picked up during ordinary motions, and how well they are
controlled by use of a grounding strap. To really show ESD, you need a
charge measuring device that is calibrated, then it becomes real clear
just how bad things can get.
There are some cases of chips being slid out of their antistatic
tubes, the sliding action charged up the chips, (we assume the whole
chip charged up). As the chips dropped onto a low resistance bench,
they discharged through the pin that first touched the bench, and
damaged the chip.
Mechanical movement can induce a charged surface. One of the worst
offenders is sticky tape.... Components are often delivered as
"ammo-paks", or parts that are held in position by tape (like the
belts of ammunition), so that they can be fed into a machine that
removes them from the belt, and inserts the part into the circuit
board or assembly. If you stick down a piece of masking tape onto some
plastic, then tear it off, both the tape and the plastic will generate
a high voltage. In a lot of cases, if it's dark, you can see sparks!
That's a pretty nasty voltage!
A lot of plastics and insulators generate significant voltage when
they are flexed or rubbed. They can induce voltages in conductive
surfaces nearby, because they set up a potential field around
themselves. Just passing by one of these charged surfaces can induce
voltages on components.
that's why the much better static bags have both "dissipative"
surfaces (on direct contact with the shipped chip) to allow gentle
discharge currents, AND one or two layers of shielding surfaces to
reduce the effect of induced voltages from nearby charged objects. For
those reasons JPL prohibits the pink bags, and uses 3M #3370 bags,
which have shielding, dissipative layers, low "outgassing", low
contamination, and a good moisture resistance.
The bags are just a small part of the overall program.... you need
to have a very disciplined and comprehensive program in order to
control ESD.
That's where the ANSI/ESD S20.20-2007 comes into play, it ties
together all the recommendations, standards, mil-specs, and practices
into a standard that isn't scattered all over the place. This standard
then refers to many other ANSI/ESD standards, each one specific to
things like packaging, measuring, charge modelling, furniture,
machinery, etc.
-Paul