The unit was leaking voltage. It gave a "tingly" feeling when touching the metal motor housing. I was told the shellac on the 120v field had probably burnt off and I'd need to replace it, which I haven't ruled out yet although the windings look OK to me, nice and shiny like new , at least what's presently visible. However, the commutator is burnt and I'm going to clean it.
So far, I've found a broken carbon brush which requires replacement as well as perhaps the brush holder assembly (the broken carbon brush fell into the "well" on top of the ball bearing where the armature seats). I was also advised to replace the brush springs while I'm at it just to be safe. I broke the unit down from the front and got stuck at the motor housing.
Do I need to proceed from the front end, which would entail pulling out the field, etc.., or could I break it down from the handle side? The items in question are #'s 26 , 27 & 32 in the schematic provided in the link below.
Any advice on this subject is appreciated. Thanks.
http://www.ereplacementparts.com/images/milwaukee/6527_(SER_774B).pdf
So far, I've found a broken carbon brush which requires replacement as well as perhaps the brush holder assembly (the broken carbon brush fell into the "well" on top of the ball bearing where the armature seats). I was also advised to replace the brush springs while I'm at it just to be safe. I broke the unit down from the front and got stuck at the motor housing.
Do I need to proceed from the front end, which would entail pulling out the field, etc.., or could I break it down from the handle side? The items in question are #'s 26 , 27 & 32 in the schematic provided in the link below.
Any advice on this subject is appreciated. Thanks.
http://www.ereplacementparts.com/images/milwaukee/6527_(SER_774B).pdf
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